I own a 16GB iPhone 3G
• Purchased on 23 August 2008, MagnumMac, Dunedin
• Apple Care protection plan purchased to extend warranty to 2 years (ends 22/08/2010)
• Main Problem: GPS never acquiring signal (as of approx 3 months ago)
• Additional (small) Problems: Dust under screen and intermittent unresponsive buttons (home and silent switch)
My iPhone had no problems until approx 3 months ago when the GPS stopped acquiring signal in any app (Maps, Speedbox, Geocaching etc etc) no matter how long I left it in any location (eg afer 1 hour still searching) Tested in multiple locations, Invercargill, Gore, Dunedin, Nelson all in wide open spaces. Wifi On/Off, 3G On/Off, Flight Mode On/Off
I did a full Restore in iTunes with still the same problem.
I rang the apple helpline on 00800 7666 7666 and got a case number etc relating to my problems
I then sent the phone straight to Mobile Fone Repair (as I live 2 hours away from the nearest Vodafone agent (I ran Vodafone iPhone support to check this would be ok)
I then rang MFR to get their address and explained my problem the receptionist explained how they examine and then replace if covered under warranty (no fixing) and quoted an estimated 24-48hour turn around
Sent the phone on Monday 2nd November (received Tuesday 3rd 7.42am)
No contact by Friday so rang wondering where iPhone was, still hadn't been looked at. Receptionist thought replacement would be sent Saturday, arrive Monday (I wish!!)
Rang on Monday (no iPhone in mail) was told on visual inspection there was a screw missing from bottom of iPhone, therefore not covered under warranty.
I was astounded as I have always babied my phone, and have had BodyGuardz skin on since day 1 (e.g not a scratch on it, apart from where the skin didn't cover) I had just removed the Bodyguardz the night before sending it off and had polished it up like a new phone (I thought I would of noticed if a screw was missing(!))
They said 'it’s not their problem, if your disputing it, talk to apple'. I rang apple on 00800 7666 7666 and talked to approx 5 different agents who each wanted time to read over my case (which got longer day by day) and promised to ring me back within x hours. Only once did I receive a return phone call.
I received a quote from MFR for $416.30 for a replacement
I talked to MFR again at some point (sorry, its been 3weeks+ now so details are getting hazy) who said they sent their report, along with a photo to apple engineers who supposedly looked at it and declined again.
I still couldn’t believe the reasoning so requested this report, along with the photo(s). They weren’t sent so I rang 2 days later and requested again. I finally received 1 photograph of a close up of the dust under the screen
I received an edited report with the photograph which included the phrase "Impact damaged" whereas the original quote for replacement had no mention of this.
I did not believe my phone was impact damaged(!) so asked to escalate the matter onto someone higher at apple. I eventually talked to one Customer Relations agent who offered a 40% decrease in the quote cost. I fully believe my phone is covered under warranty so declined and asked to talk to someone else.
I received a phone call from another agent who has since been working 'with' me to fix the problem. She has since been in contact with MFR directly and received an email from the Customer Services Manager. In a later phone conversation she pointed out to me that in that email contained the phrase ‘obvious evidence the phone had been opened’. I couldn’t believe what I was hearing. It has NEVER had the screws even touched!
I was then contacted again by the Apple agent who had received a second photograph assumedly of the bottom of my iPhone as she explained how she had “never seen an iPhone like this” referring to the multiple small scratches around the dock connector port from inserting the USB plug every night for ~380days, the missing screw(!) and a small ballpoint pen tip sized indent on the opposite side to the missing screw.
I have not dropped my iPhone and I do not know how this small indent has appeared but do not believe it is from dropping it. The photos make it look a lot worse than in real life, I polished the phone for approx 30 minutes before I sent it off and in that time didn't even notice it.
I have since been astounded again today, to find my broken iPhone sitting in my mailbox, returned by MFR after Not requesting any such thing to happen
Basically I believe my iPhone IS covered under warranty but no one wants to know. All I want to know is what you guys would do about it, and who would you contact.
And sorry about the long write up :S
Pictures taken today 25th Nov 2009 (iPhone in very good condition for 15 months)
High Res pictures available

Not a Scratch on it.

The missing screw(!) which I can't understand how it fell out, the dusty bottom (I am a farmer) and the small indent above the right hand speaker grille



Scratched up bottom from insterting the metal(!) dock connector

The Dust under the screen




Photo supplied by MRF of the dust under the screen..
Congrats, you made it to the bottom :P :S