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Helium gas + Helium sensitive gas sniffer probe (Dräger) with no remains afterwards and heater switched off. We do it for Nitrogen or Oxygen but that's NOT recommended at home for obvious reasons. ;-)
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Pull the return grill and filter and look through the duct - can you see anything concerning?
Stick cardboard in the return grill and it won't be able to suck any air through it, and will try to suck from the attic instead. This may help you.
Smoke pencil .....rig up something to suck air from the exit end.....or run the system with some flow restriction at the exit end.
Go along the ducting with the smoke pencil. Depending on which way you go at it..either the smoke will get sucked into the leak or air will be coming out disturbing the smoke.
@Tinkerisk @SomeoneSomewhere @Azzura those are all really good practical ideas, thanks :)
@andrewNZ I figured that as well, so did the ventilation company, thanks for the thoughts.
RunningMan:
Are the plenums sealed to the roof unit? You might find if they are screws or riveted then there is an air leak around the plenum, or even along the seams of the plenum. Duct tape along the seams would cure it.
I don't think the plenum is taped to the unit. Some photos below, any thoughts? I can see one spot where it looks like tape has a hole in it but I don't know if that matters - first photo near bottom right.
There looks to be sealant around the edges of the plenum, so presumably it is well sealed. Hard to tell, but in that first photo, looks like a very sharp bend in the duct as it attaches - should be gradual sweeping bends so airflow isn't restricted. If is is restricted, then the vacuum will increase in other parts which will cause any minor leaks to be more prominent.
Thanks RM. Yes I did notice the bend was quite sharp, I might ask if that's good practice. It might make it a bit louder as well.
timmmay:
Thanks RM. Yes I did notice the bend was quite sharp, I might ask if that's good practice. It might make it a bit louder as well.
It’s not good practice, should be long gradual bends. Those will suck flat sooner rather than later. Possibly already happening causing your problem.
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