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MikeAqua

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#280077 25-Nov-2020 12:04
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I'm making a shelf that has to butt against a vertical surface with a complex shape - curved and straight sections with a couple of protruding vertical supports.

 

I want to profile that shape onto a cardboard template, before I start cutting alloy.

 

Total length is about 1.5m.

 

For complex curves I've previously used the playing card technique, but I don't think that will work this time, as the shape is too complex.

 

 





Mike


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Stu

Stu
Hammered
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  #2610365 25-Nov-2020 12:19
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Would a contour gauge be enough? (larger than the deck of cards, if nothing else!)





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frankv
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  #2610367 25-Nov-2020 12:25
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Google "profile gauge" or "contour gauge".

 

However typically they're under 300mm.... but maybe you can do your 1.5 in several smaller bites?

 

 


kotuku4
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  #2610440 25-Nov-2020 12:47
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Can you draw some grid or reference lines on the wall and measure offsets?  Then plot to template.  Or then photograph and print to scale for template?

 

Check template for fit before cutting part.





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Bung
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  #2610457 25-Nov-2020 13:12
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Depending on the resolution you need it is possible to make a gadget out of corrugated cardboard and bamboo skewers or toothpicks stolen from the kitchen. Slide whatever is appropriate into the holes along the edge of the cardboard and push against the edge you want the follow. Another method is to fix the work or a template parallel to the irregular surface and using the biggest gap scribe a line.

frankv
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  #2610561 25-Nov-2020 14:31
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A neat slot cut through the various protuberances with your Skilsaw will allow you to just use a straight edge on your shelf.

 

 


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